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The Manufacturing Engineering Laboratory (MEL) at the National Institute of Standards and Technology (NIST) has been conducting research on control of mechanical systems for more than sixteen years. This chapter describes two reference architectures which have been developed within MEL. One, Real-time Control System (RCS) focuses on providing real-time control of equipment; the other, Manufacturing Systems Integration (MSI), focuses on providing information integration with factory production systems. After a study was performed, it was determined that it is feasible to develop an architecture combining the best features of both. A project to construct such an architecture is in progress.
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The authors have developed a prototype machining system in which product and process data replaces NC programs at run time. In this system, information models built in the EXPRESS information modeling language are used for all types of data and data files are all in STEP Part 21 format; each Part 21 file is understandable by making reference to one of the EXPRESS models. The EXPRESS schema of tool models proposed to ISO is used. An EXPRESS schemas for ALPS (A Language for Process Specification, developed by NIST) is used for process planning. Ad hoc EXPRESS schemas are used for machining options, setup descriptions, shop and workstation operations, and tool usage rules. The system has been demonstrated on a three-axis machining center.
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In particular, a methodology is presented for taking a CAD model, extracting alternative interpretations of the model as collections of MRSEVs (Material Removal Shape Element Volumes, a STEP-based library of machining features), and evaluating these interpretations to determine which one is optimal. The evaluation criteria may be defined by the user, in order to select the best interpretation for the particular application at hand.
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Parasolid-to-STEP is a software system written in the C Programming language for translating a Parasolid format boundary representation file giving the shape of an object into a STEP format file describing the same shape. The system handles elementary curves (line, circle, ellipse) and surfaces (plane, sphere, cylinder, cone, torus).
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The input to this system is entirely STEP Part 21 exchange files, using a variety of EXPRESS schemas. This includes models of: (1) cutting tool catalog and inventory, (2) process plans, (3) shape of workpiece before machining, (4) intended shape of workpiece after machining, (5) fixture holding workpiece, (6) machining features, (7) setup data, (8) user preferences.
A prototype of the system has been built. The system software is written in C++. Using STEP data is accomplished with the STEPTools Inc. utilities and library. Machining features are represented using STEP AP 224.
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A library of generic MRSEVs for 3-axis machining is proposed. Appendix B presents a prototype EXPRESS schema for a subset of the library. Appendix C discusses software for generating NC-programs which uses the schema.
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The interpreter includes C++ code for data handling automatically generated by a commercial system from an EXPRESS schema for DMIS written for use with the interpreter, C++ code for parsing automatically generated from a YACC grammar for DMIS written for use with the interpreter, and C++ code for feature fitting provided by the NIST Algorithm Testing System. Only part of the DMIS language is implemented in the interpreter.
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The interpreter includes C++ code for parsing automatically generated from a YACC grammar for DMIS written for use with the interpreter and C++ code for feature fitting provided by the NIST Algorithm Testing System. Only part of the DMIS language is implemented in the interpreter. This second version of the interpreter includes declaration and use of variables and does not require commercial software to operate, as the first version did.
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The paper describes the Data Probe Editor Builder and both parts of the Structural EXPRESS Editor. The editor is assessed and EXPRESS editor, generally, are discussed. Alternative representations of EXPRESS are presented. A few issues in information modelling highlighted in the course of building the editor are discussed.
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Last edited April 8, 2002